Foam Fabrications

Welcome to Foam Fabrications, the leading manufacturers of polystyrene in Melbourne. With extensive experience in Form Work, Insulation, Infrastructure Works and Construction, we are the go-to specialists for all your polystyrene needs. Our team of experts is dedicated to providing personalised service, ensuring that every project is handled correctly, quickly, and efficiently. As a trusted supplier to clients across Australia, we pride ourselves on our energy-efficient products, shorter lead times, and quality materials.

Our Services

At Foam Fabrications, we offer a range of services tailored to your needs. Our specialty lies in the manufacture of application-specific polystyrene, designed to meet the unique requirements of your project.

Energy-Efficient Foam Products

Our high-quality foam products provide superior insulation for gas, refrigeration, and liquid transfer pipes. This ensures that your project not only meets but exceeds energy efficiency standards, ultimately reducing your long-term operating costs.

Faster Lead Times

All orders are manufactured locally in Melbourne, ensuring shorter lead times on your order. We understand that time is money, which is why we work tirelessly to ensure that your products are delivered on time, every time.

Custom Profiling

We use the latest computer-controlled cutting technology to ensure an accurate cut every time - even for the most complex geometry. This enables us to provide customised solutions for even the most challenging projects.

Quality Materials

We believe that a great quality product starts with the best raw materials. That's why we only source the best raw polystyrene to ensure quality throughout our process. This commitment to quality ensures that our products stand the test of time, providing you with long-term value.

Cost-Effective Polystyrene

Polystyrene is an effective solution for many construction and engineering applications, including Form Work and Insulation. Its cost-effectiveness, ease of use, and versatility make it an ideal choice for a wide range of projects.

Polystyrene Sectional Pipe Insulation (S.P.I)

Polystyrene S.P.I is used for insulating chilled water pipes in both commercial and industrial applications. The product comes in either plain polystyrene or a foiled-faced finish, which adds to the effective insulation value of the product. At Foam Fabrications, we keep a large stock of various sizes, ranging from 25.4mm pipe to 152.4mm, with wall thicknesses of 38mm to 63mm in stock. With two computerised polystyrene cutting machines, we can quickly fill custom orders. We also manufacture a large range of elbow bends to speed up the installation of your project.

Manhole Formwork

Polystyrene manhole Formwork is used in the construction of the channels in manhole bases. It comes in various sizes, ranging from 100mm upwards. Standard sizes of 100mm to 300mm diameter are usually kept in stock, ensuring a quick turnaround time for most standard orders. Custom manhole formers can be manufactured with close consultation with the contractor to achieve the desired results. With over 30 years of experience servicing the civil engineering industry, you can trust Foam Fabrications to deliver high-quality manhole Formwork for your next sewer project.